Tyre Pyrolysis Process

The above is the video of tyre pyrolysis process description. You can click to know about every step of tyre to oil recycling process.

This waste tire pyrolysis project was installed in Anhui, China in 2020. T在这里 are a total of 4 sets of BLJ-10. The reactor size is ø2600*6600mm with thickness of 16mm, and the making material is Q245r boiler steel.

喂养的轮胎

The project is designed to use forklifts and hydraulic feeder for feeding, to minimize the labor costs and improve the feeding efficiency.

We specially installed a large silo above the hydraulic feeder to work with forklifts feeding. According to calculations, it takes about 2 hours to complete the feeding of the 10t waste tire. and the furnace door of the reactor is also specially designed to be round, the size just matches the size of the forklift.

运行现场

This is the overall view of the 4 sets of BLJ-10 轮胎热解装置, with a design processing capacity of 40 tons/day. 目前, a large processing capacity design solution is popular in China to recover investment costs as soon as possible. The condenser also adopts our latest design -the three-in-one condenser, 这是, 冷凝器, the oil tank and the water seal are placed in the same frame, and the upper part is the water tank. The advantages of this design are easy for transportation, installation and maintenance.

点火

后 feed is completed, we start to ignite. The fuel can be diesel, natural gas, coal, tire oil, firewood, 等., but it is recommended that you use the tire oil, so you don’t need to purchase any of the additional fuel. The fuel consumption of BLJ-10 is about 280 kg of tire oil per day.

The syngas produced during the tyre pyrolysis process is also recycled to the main furnace for heating, which also can save a lot of fuel in this way.

Here are four sets of three-in-one condensers, all with our BESTON logo.

石油的生成

热解设备 is ignited and operated for 2 hours, the temperature of the manifold will reach about 100 degrees, the light oil gas will begin to be generated. When the temperature reaches between 250 degrees and 280 degrees, a large amount of liquid oil can be seen from the sight glass. At this moment, the pressure in the normal range is about 0.01-0.02 mpa, which is a relatively safe range; this tire oil has a very high calorific value, 43 mj /公斤, which can be used as fuel to replace coal, diesel and other fuels, and is generally widely used Cement plants, 发电厂, 锅炉的工厂, 等.

Carbon Black Generating

After about 12 hours, the oil output is basically completed. And then we also need to wait until the furnace temperature reaches about 60 degrees before proceeding with the carbon black discharge. It will take about 7 hours 在这里. Our carbon black discharging system is also designed with automation. 从视频, we can see that the tire carbon black is automatically transported to the ton bags by our carbon black discharge device. These carbon blacks can also be reprocessed into fuel for personal use or sale. 看更多的 视频 在这里.

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